行業(yè)資訊
冷再生機(jī)租賃科普:刀頭刀柄維護(hù)不到位?設(shè)備趴窩虧大了!
Cold recycling machine rental science popularization: Insufficient maintenance of blade head and handle? The equipment is lying down and losing a lot!
工程圈里租冷再生機(jī)施工的朋友都知道,設(shè)備能不能正常干活、施工效率高不高,直接影響項目利潤。不少租賃用戶租了設(shè)備后,一門心思趕進(jìn)度,卻忽略了最關(guān)鍵的日常保養(yǎng)——尤其是刀頭和刀柄的維護(hù),等到設(shè)備出故障、性能下降才追悔莫及。今天就給大家科普冷再生機(jī)租賃的核心保養(yǎng)要點:刀頭刀柄必須及時維護(hù),這不僅能避免設(shè)備性能受損,更能幫你省下大筆維修費(fèi)、減少停工損失!
Friends in the engineering circle who rent cold recycling machines for construction know that whether the equipment can work properly and whether the construction efficiency is high directly affect the project profit. Many rental users, after renting equipment, focus on rushing to make progress, but neglect the most critical daily maintenance - especially the maintenance of the blade and handle. They only regret it when the equipment malfunctions and its performance declines. Today, we will explain to you the core maintenance points of renting a cold recycling machine: the blade and handle must be maintained in a timely manner. This not only avoids equipment performance damage, but also helps you save a lot of maintenance costs and reduce downtime losses!
先給大家說個常見的真實情況:有個施工隊租了冷再生機(jī)作業(yè),為了趕工期,明知刀頭已經(jīng)有些變鈍,還是抱著“湊合用”的心態(tài)繼續(xù)施工。結(jié)果沒幾天,不僅刀頭徹底損壞,還連帶把轉(zhuǎn)子滾筒和刀柄磕壞了。設(shè)備直接趴窩不說,維修不僅花了大價錢,還耽誤了整整一周的工程進(jìn)度,最后算下來,損失比租設(shè)備的費(fèi)用還高。其實這種損失完全可以避免,核心就是做好刀頭刀柄的日常維護(hù)。
Let me first tell you a common truth: a construction team rented a cold recycling machine for operation. In order to meet the deadline, they knew that the cutting edge had become a bit dull, but still continued with the mentality of "fitting together". Within a few days, not only was the blade completely damaged, but it also caused damage to the rotor drum and handle. Not to mention the equipment lying flat, the maintenance not only cost a lot of money, but also delayed the project progress for a whole week. In the end, the loss is even higher than the cost of renting the equipment. In fact, this kind of loss can be completely avoided, and the core is to do a good job in the daily maintenance of the blade and handle.
冷再生機(jī)作為路面施工的核心設(shè)備,刀頭和刀柄是直接接觸地面作業(yè)的關(guān)鍵部件,也是最容易受損的部位。租賃設(shè)備時,很多用戶覺得“設(shè)備是租來的,壞了有出租方修”,卻不知道租賃協(xié)議里大多明確:因使用不當(dāng)、保養(yǎng)缺失導(dǎo)致的設(shè)備損壞,維修費(fèi)用和停工損失要由承租方承擔(dān)。所以做好刀頭刀柄維護(hù),不是幫出租方省事兒,而是幫自己規(guī)避損失。
As the core equipment of road construction, the cold recycling machine has a blade head and handle that are key components that directly contact the ground during operation and are also the most vulnerable parts to damage. When renting equipment, many users feel that "the equipment is rented and if it breaks down, the lessor will repair it", but they do not know that the lease agreement mostly specifies that the lessee shall bear the maintenance costs and downtime losses caused by equipment damage due to improper use or lack of maintenance. So doing a good job of maintaining the blade and handle is not about saving trouble for the tenant, but about helping oneself avoid losses.
第一點,也是最核心的:定期檢查,及時更換。施工前后一定要花幾分鐘仔細(xì)檢查刀頭、刀柄的狀態(tài),重點看有沒有磨損、斷裂、松動的情況。刀頭是消耗品,作業(yè)中會不斷磨損,一旦發(fā)現(xiàn)刀頭變鈍、切削能力下降,或者出現(xiàn)缺口,必須立即聯(lián)系出租方更換,別硬撐著繼續(xù)施工。要知道,鈍刀頭不僅會降低施工效率、影響路面再生質(zhì)量,還會讓設(shè)備轉(zhuǎn)子承受更大的負(fù)荷,時間長了會嚴(yán)重?fù)p傷轉(zhuǎn)子,維修起來少則幾千、多則幾萬,完全得不償失。同樣,要是發(fā)現(xiàn)刀柄變形、松動,也得及時處理,避免作業(yè)時刀頭脫落造成更大故障。
The first and most crucial point is to conduct regular inspections and replace them in a timely manner. Before and after construction, it is necessary to spend a few minutes carefully checking the condition of the blade and handle, with a focus on whether there is wear, breakage, or looseness. The cutting head is a consumable item that will constantly wear out during operation. Once the cutting head becomes dull, the cutting ability decreases, or there is a gap, the lessor must be contacted immediately for replacement. Do not force the construction to continue. It should be noted that a blunt blade not only reduces construction efficiency and affects the quality of road regeneration, but also puts greater load on the equipment rotor. Over time, it can seriously damage the rotor, and maintenance can range from several thousand to tens of thousands, which is completely not worth the loss. Similarly, if the handle of the knife is found to be deformed or loose, it should be dealt with in a timely manner to avoid larger malfunctions caused by the detachment of the blade during operation.
第二點,規(guī)避異物損傷,從源頭保護(hù)刀頭刀柄。施工前一定要先清理作業(yè)路面的石頭、鋼筋、水泥塊等硬物,這步千萬別?。±湓偕鷻C(jī)刀頭硬度再高,直接撞擊硬物也會造成不可逆的損壞,輕則崩刃,重則斷裂。之前就有施工隊沒清理路面,作業(yè)時刀頭撞上隱藏的鋼筋,不僅刀頭和刀柄報廢,還把轉(zhuǎn)子滾筒撞出了凹痕。另外,作業(yè)過程中如果遇到路面有凸起、異物等特殊路況,要及時停機(jī)排查,千萬別強(qiáng)行作業(yè),否則很容易讓設(shè)備受損。
The second point is to avoid damage from foreign objects and protect the blade and handle from the source. Before construction, it is necessary to clean the hard objects such as stones, steel bars, cement blocks, etc. on the working road surface. Don't save this step! Even if the hardness of the cold recycling machine blade is high, direct impact on hard objects can cause irreversible damage, ranging from blade breakage to fracture. Previously, a construction team failed to clean the road surface, causing the blade to collide with hidden steel bars during operation. Not only did the blade and handle become unusable, but the rotor drum was also dented. In addition, if encountering special road conditions such as bumps or foreign objects during the homework process, it is necessary to stop the machine in a timely manner for inspection. Do not force the work, otherwise it is easy to damage the equipment.
第三點,出現(xiàn)故障及時修復(fù),別拖成大問題。要是已經(jīng)發(fā)現(xiàn)刀頭刀柄損壞,哪怕是小損傷,也得立即停機(jī)聯(lián)系專業(yè)人員修復(fù),不能放任不管。很多用戶覺得“小問題不影響干活”,結(jié)果小損傷拖成大故障,比如刀頭損壞沒及時換,導(dǎo)致刀柄變形;刀柄變形沒處理,又牽連轉(zhuǎn)子受損,最后維修成本翻了好幾倍,還得停工等待維修,耽誤工程進(jìn)度。對租賃用戶來說,時間就是金錢,設(shè)備多趴窩一天,就多一天的租賃費(fèi)用和工期損失,實在不劃算。
The third point is to repair faults in a timely manner and avoid causing them to become major problems. If damage to the blade head and handle has been found, even if it is minor, the machine should be stopped immediately and professional personnel should be contacted for repair. It cannot be left unattended. Many users think that 'small problems do not affect work', but as a result, small damages can become major malfunctions, such as the blade being damaged and not replaced in a timely manner, leading to deformation of the handle; The deformation of the knife handle was not dealt with, and it also caused damage to the rotor. In the end, the repair cost increased several times, and we had to stop work and wait for repairs, which delayed the progress of the project. For leasing users, time is money. If the equipment is idle for one more day, it will result in an additional day of rental fees and project losses, which is not cost-effective.
這里給租賃冷再生機(jī)的朋友提個實用建議:租設(shè)備時,除了確認(rèn)設(shè)備性能,還要問清楚出租方的配件供應(yīng)情況。比如有沒有冷再生機(jī)專用刀庫,能不能及時提供替換的刀頭刀柄,支持不支持批量備貨。像有些靠譜的出租方,提供后置路拌機(jī)通用款刀頭,還能全國發(fā)貨,不管是日常更換還是批量備貨都很方便,能幫你節(jié)省更換配件的時間,讓設(shè)備保養(yǎng)更高效。
Here is a practical suggestion for friends who rent cold recycling machines: when renting equipment, in addition to confirming the performance of the equipment, it is also necessary to ask the lessor about the supply of accessories. For example, is there a dedicated tool library for cold recycling machines, can replacement tool heads and handles be provided in a timely manner, and does it support bulk stocking. Like some reliable lessors, they provide universal blade heads for rear road mixers and can also ship nationwide. Whether it's daily replacement or bulk stocking, it's very convenient and can help you save time on replacing parts, making equipment maintenance more efficient.
最后要提醒大家:冷再生機(jī)租賃的核心是“用設(shè)備創(chuàng)造價值”,而設(shè)備正常運(yùn)轉(zhuǎn)的前提是做好日常維護(hù)。刀頭刀柄看似是小部件,卻是決定設(shè)備性能和施工效率的關(guān)鍵。工程朋友們一定要把這些保養(yǎng)要點記在心里,施工前后認(rèn)真檢查,發(fā)現(xiàn)問題及時處理,別因為小疏忽造成大損失。如果有冷再生機(jī)租賃、配件采購或設(shè)備維修的需求,建議找專業(yè)靠譜的服務(wù)商,不僅能拿到性能穩(wěn)定的設(shè)備,還能獲得專業(yè)的保養(yǎng)指導(dǎo),幫你省心完成施工。
Finally, I would like to remind everyone that the core of leasing a cold recycling machine is to "create value with equipment", and the prerequisite for the normal operation of the equipment is to do a good job in daily maintenance. The blade head and handle may seem like small components, but they are the key to determining equipment performance and construction efficiency. Engineering friends must keep these maintenance points in mind, carefully inspect before and after construction, promptly deal with any problems found, and avoid causing major losses due to minor negligence. If you have a need for leasing cold recycling machines, purchasing accessories, or equipment maintenance, it is recommended to find a professional and reliable service provider. Not only can you obtain stable performance equipment, but you can also receive professional maintenance guidance to help you complete construction with ease.
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